POLPACK ZEUS / Installations and commissioning
See how we select and commission packaging machinery for logistics and manufacturing. Each case study describes the customer’s challenge, the equipment configuration and the results achieved in that specific process.
Pallet and window wrappers, automated conveyor lines, flow wrapping and shrink wrapping — explore our installations, photographs and a video of an ice-cream packaging machine being commissioned.
Links marked “Polish” open the full case study in Polish.
Case studies: 12
Film wrapping with PE and POF
Long handles · Hugo Beck Flexo X
Handles 600–3000 mm long, an automatic wrapping cycle, and PE film or custom-made 38 µm POF film.
Read case study (Polish): Automatic wrapping of long handles in PE and 38 µm POF film →Paper packaging
Lampshades · Hugo Beck paper X
Uncoated 35 g/m² paper, biodegradable adhesive and approximately 20 packs/min in a lampshade packaging project.
Read case study (Polish): Paper instead of film — Hugo Beck paper X →Film wrapping
Paper products · Hugo Beck Servo X
A dedicated infeed for slippery product stacks, resealable packaging and approximately 20 packs/min.
Read case study (Polish): Automatic wrapping of paper products — Hugo Beck Servo X →Stretch wrapping
Logistics · Wrapper SA
Pallets up to 2300 × 1200 × 2500 mm. A cycle of under 2 minutes and a 35% reduction in the cost of the film itself.
Read case study: Oversized pallet wrapping: 35% lower film cost →Stretch wrapping
Pet-food production · Wrapper VO
Two pallet formats on one line, up to 25 pallets/h and a 45% reduction in film cost per pallet.
Read case study: Automatic wrapping of Euro pallets and DHP half pallets →Shrink wrapping
ALPEN CAMPING · Hugo Beck servo X
Four-packs of gas cartridges, quieter operation and 25% lower film consumption per pack.
Read case study (Polish): Shrink wrapping gas cartridges — ALPEN CAMPING →Stretch wrapping
Window manufacturing · Wrapper SA
90 seconds instead of 3 minutes. Average film cost of approximately PLN 1.20 per window.
Read case study: Window wrapping: 50% shorter wrapping time →Flow wrapping
Ice-cream production
A compact workstation with a cooled conveyor plate and pack coding. Includes a commissioning video; the photograph is illustrative.
Read case study (Polish): Ice-cream flow wrapping with a cooled conveyor plate →Stretch wrapping
Logistics
Wheel-locking fixtures and a top press configured to secure transport trolleys during wrapping.
Read case study (Polish): Wrapping transport trolleys for logistics →Stretch wrapping
Window manufacturing
A configuration for windows up to 3000 mm wide and 2600 mm high, loaded using a manipulator.
Read case study (Polish): Wrapping large windows for a window manufacturer →Stretch wrapping
Petrochemical industry
Perimeter guarding, gate-position monitoring and a control panel outside the operating area.
Read case study: Guarded pallet wrapping station for the petrochemical industry →Stretch wrapping
Special configurations
Examples of top-press and turntable configurations adapted to tall loads and the loading method.
Read case study (Polish): Wrapping tall pallets — top presses and special configurations →Compare applications and equipment configurations. Results apply to the installations described: when reporting savings, we distinguish film consumption, material cost and wrapping time. Selecting a machine for another application requires an assessment of the products and operating conditions.
