Made in Poland / selection / service
Secure loads.
A well-planned wrapping process.
We manufacture Wrapper turntable pallet wrappers and automatic pallet wrapping lines in Poland, including special-purpose machines for doors and windows. Our range also includes Italdibipack LEO and LEONARDO mobile wrapping robots, followed by NOXON mobile robots and rotary-arm wrappers. We match the machine, stretch film and settings to your load and workflow.
Which pallet wrapper should you choose? Read our selection guide.
Designed and manufactured in Warsaw
Talk to the team that knows the machine from design through everyday operation. We manufacture Wrapper SE, SA and EVOLUTION pallet wrappers, automated solutions with Wrapper VO, and special-purpose machines, including VR for doors and windows.
Choose your workflow
We select pallet wrapping machines for the load and working process. From a standalone workstation to an automated line, compare machine types and available configurations.
Designed and manufactured in Poland
Solutions for window and door manufacturers, including Wrapper VR. We adapt the construction and fixtures to the product and packing workflow.
Special-purpose machines (PL)Wrapper SE, SA, E EVOLUTION and VO product details are available in English. Other model pages are marked PL where they open in Polish. Our team can discuss configurations and quotations in English.
Semi-automatic turntable pallet wrapper
For everyday stretch wrapping. A photocell detects load height and the controller lets the operator set the wrapping cycle. We select the configuration for your pallets and working conditions.
Product details Wrapper SE pallet wrapperCustom-built turntable pallet wrapper
Designed around load dimensions and handling methods. Options include an E-shaped turntable with a pallet-truck cut-out and stainless-steel construction.
Product details Wrapper SA pallet wrapperPallet wrapper with two-motor pre-stretch
Continuously adjustable pre-stretch and independent film tension help match wrapping to the load. Designed for control over wrapping parameters and material consumption.
Product details Wrapper E EVOLUTION pallet wrapperWrapper VO / in-line operation
Automatic film attachment, cutting and sticking. Integration with palletising and pallet conveyors, specified around the workflow and required throughput.
Product details Automatic pallet wrapping linesItaldibipack mobile robots
LEO and LEONARDO need only 75 cm of clear space around the pallet in the offered configuration. Mobile robots from our long-standing partner Italdibipack; LEONARDO SP is also available.
Product details (PL) Mobile pallet wrapping robotsAuthorised NOXON partner
The arm carries the film around a stationary pallet. An option for unstable or irregular loads. We select the machine configuration and film system for the workstation.
Product details (PL) Rotary-arm pallet wrappersMade in Italy by Italdibipack
Semi-automatic pallet wrapper with a 1500 mm turntable. Italian manufacturing at an accessible entry price.
EXW Warsaw · excludes ramp, delivery, installation and commissioning.
Automatic film attachment and cutting
An Italian pallet wrapper with remote start. It automatically attaches the film, then cuts and seals the film end after wrapping. Individually quoted.
Product details (PL) ECOSPIR FA pallet wrapperQuick selection / POLPACK ZEUS manufacturing
We manufacture Wrapper pallet wrappers for regular, intensive, long-term use, with structural margins, tailored configurations and our own service support. Our range also includes compact Italdibipack LEO and LEONARDO robots, the entry-level ECOSPIR EV, ECOSPIR FA with automatic film handling, and NOXON solutions.
| Model | When to consider it | Key advantage |
|---|---|---|
| Wrapper SE ↗ | Regular, intensive wrapping. | Robust in-house construction for long-term use. Straightforward operation and a 5-year warranty*. |
| Wrapper SA ↗ | Intensive use and a tailored workstation. | Extensive configuration options. Optional motorised pre-stretch can reduce film consumption with the right film and settings. |
| Wrapper E EVOLUTION ↗ | Different loads and frequent setting changes. | Continuously adjustable two-motor pre-stretch up to 300%. Flexible film control and equipment options. |
| Wrapper VO ↗ | Automatic end-of-line pallet wrapping. | Integration with conveyors and palletising. Automatic film handling. |
| Wrapper VR ↗ | Wrapping doors, windows and racks. | Our own construction for window and door manufacturing. Tailored fixtures and dimensions. |
| LEO / LEONARDO ↗ | Wrapping in different areas of the facility. | Only 75 cm of clear space around the pallet in the offered configuration. Compact Italdibipack mobile robots. |
| ECOSPIR EV ↗ | Lower volumes, such as a few pallets per day. | An economical starting point. An entry-level Italdibipack pallet wrapper to replace manual wrapping. |
| ECOSPIR FA ↗ | Automatic film gripping, cutting and sealing, with remote start. The operator delivers and removes the pallet. | Motorised pre-stretch: 200%; turntable: 1650 mm; maximum load: 2000 kg. |
| NOXON MAS ↗ | More pallets between battery charges. | Greater battery autonomy. Requires more room than compact LEO / LEONARDO robots. Compare under equivalent loads and programmes. |
| NOXON rotary-arm wrappers ↗ | A fixed workstation with a stationary pallet. | The arm travels around the load. An option to consider for unstable pallets. |
*5-year warranty on Wrapper SE, SA, E EVOLUTION and VR, subject to annual inspections and the warranty terms. We confirm the full configuration and compatibility of options individually.
Want to compare technical specifications?
Our English guide covers pallet weights, pre-stretch and tension systems, top platen options and the differences between SA and EVOLUTION.
Selected POLPACK ZEUS projects
Wrapper SA with a 2,500 mm turntable and two ramps. Over 70% shorter wrapping time in this logistics installation.
Read the case study
Dedicated fixtures, a pneumatic top press and selected film. Approximately 35% lower film cost in this installation.
Read the case study
Wrapper VO with conveyors and a pallet lift. This pet-food installation achieved 45% lower film cost compared with its previous process.
Read the case study
Perimeter guarding, gate-position monitoring and a control panel outside the machine area.
Read the case study
For a major logistics company, we designed a wrapper with wheel-locking fixtures and a top platen. The solution stabilises the load during wrapping and supports repeatable protection for transport.
Read the case study (PL)
A workstation for windows up to 3000 mm wide and 2600 mm high. The design accommodates product dimensions, manipulator loading and stabilisation before wrapping.
Read the case study (PL)
Tall pallets, unstable loads and pallet-truck loading require a tailored design. Examples include top platens and E-shaped turntables. Machines with wrapping heights up to 5 m are available to order.
Read the case study (PL)All pallet wrapper projects — including guarding and robotics (PL)
Practical guide / Pallet wrapper · stretch film · audit
Less film per pallet. Verified load protection.
Matching stretch film, pre-stretch, film tension and the wrapping programme can reduce material use and the cost of protecting a pallet. POLPACK ZEUS assesses these opportunities with real loads, including during an audit at your site.
Author: Kamil Woliński · POLPACK ZEUS
English edition based on the updated Polish guide.
Measure the starting pointCompare grams of film and film cost per pallet for equivalent loads.
Match the whole processCheck the film, carriage capabilities and wrapping programme together.
Verify load protectionAny saving must preserve the required load stability.
Assess your process
Want to find out whether you use more stretch film than necessary? We can review the current wrapping process at your site and propose materials and settings to compare. The timing, location, scope and any costs of the visit are agreed in advance.
We review load types, the film, wrapper configuration, programmes and operator practices. We identify film breaks, excessive material use and stability problems.
We propose materials matched to the machine and goods, comparing thickness, mechanical properties and stretch capability. A thinner film is suitable only when trials confirm the required protection.
We select available pre-stretch, tension, overlap and wrap-count settings, then compare film use and load protection on representative pallets.
We explain whether the potential lies in the film and settings or whether machine equipment is the limiting factor. Where justified by the process, we propose an appropriate POLPACK ZEUS wrapper configuration.
Step-by-step settings
There is no single set of settings for every pallet. Start with the machine instructions, film properties and the behaviour of the load during trials.
Check roll installation and the film path through the carriage. Dirty or worn components can reduce repeatability. Follow the machine instructions and safe-stop procedures for adjustments or maintenance; use the service team when faults occur.
Pre-stretch elongates the film between rollers before it reaches the pallet. Film tension is the force applied as film is laid onto the load. Excessive tension can deform packs; insufficient tension may not provide the required containment.
Select reinforcement and the connection between load and pallet for the product. Load weight alone does not determine the number of wraps: shape, packaging rigidity and transport conditions also matter.
Carriage speed relative to rotation affects the overlap between film bands. Check coverage over the full height, and remove unnecessary layers only after confirming adequate protection.
Match speed to pallet dimensions and stability. Tall or lightweight loads may require a top press or other securing arrangement. Increasing speed alone does not establish a better process.
After successful trials, save the programme for that load group. Monitor grams of film per pallet, film breaks and protection quality. Reassess after changing film, packaging or the arrangement of goods.
Material matched to the process
Thickness in micrometres and price per kilogram tell only part of the story. What matters is how the film behaves on the machine and how much material is needed to protect the pallet effectively.
| What to compare | What to check in trials |
|---|---|
| Film type | For machine wrapping, choose machine film suitable for the threading and stretching system. Assess hand film in relation to a manual wrapping process. |
| Stretch capability | Match the film to the carriage’s actual pre-stretch. A declared 250% or 300% stretch capability does not mean every machine can use that ratio. |
| Thickness and strength | Compare puncture resistance, tear resistance and behaviour around corners. Lower thickness can reduce consumption when the film properties meet the load requirements. |
| Storage conditions | Consider temperature, storage duration and location. For outdoor exposure, establish UV-protection needs and the requirements for the complete package. |
| Performance on the pallet | Compare film weight, cost, breaks and stability. Using less material alone does not prove that the load is adequately protected for transport. |
Explore our stretch film range (Polish) and discuss materials for trials.
Made in Poland / Wrapper pallet wrappers
A repeatable wrapping programme and suitable film system help control the material applied to each pallet. Motorised pre-stretch makes use of the selected film's properties, while independent tension adjustment helps match the wrapping force to sensitive products.
The adjustment range depends on the model and equipment. We assess what can be improved on your existing machine first. If its capabilities limit film use or repeatability, we can demonstrate an appropriately equipped wrapper.
A pre-stretch percentage is a machine parameter, not a guaranteed percentage saving.
Compare pallet wrapping solutions ↗
Calculate the result per pallet
Compare several repeatable cycles for the same load group. Weighing the film roll before and after a trial establishes consumption. Include process waste, divide by the number of pallets and record the net price per kilogram of each tested material.
Illustrative calculation, not a measured installation result: 300 g ÷ 1,000 × PLN 8/kg = PLN 2.40 per pallet. After the change: 200 g ÷ 1,000 × PLN 10/kg = PLN 2.00. Film weight falls by about 33%, while film cost falls by about 17%, despite the higher price per kilogram.
At 1,000 such pallets per month, the difference would be PLN 400 net in film cost alone. Assess labour, energy, service and any machine purchase separately. Before adopting a lower-consumption programme, confirm that protection meets your transport requirements.
APOLLO process monitoring (Polish) may support ongoing checks, subject to compatibility with the machine configuration.
Results from our installations
These results concern film cost per pallet in the described installations. They show optimisation potential; the outcome for another plant is established through trials and measurement.
250% motorised pre-stretch, 15 µm film replacing 23 µm film and an optimised programme. Wrapping time alone fell by more than 70% compared with manual wrapping.
Read the English case study ↗An automatic line with two-motor pre-stretch up to 300%. Film cost fell from PLN 2.85 to approximately PLN 1.57 per pallet.
Read the English case study ↗For window production, see our Wrapper SA window-wrapping installation, with approximately 35% lower film cost per window and a 50% reduction in wrapping time.
Short answers
Not always. First check the current film, machine condition and programme. Consider replacing the machine when its capabilities limit the result or no longer suit the process.
No. The amount needed to protect the pallet and the material price both matter. If a thinner film needs more layers or breaks more often, the expected saving may not appear.
There is no single percentage for every factory. The outcome depends on the starting process, loads, film and machine. Trials compare grams and cost per pallet while maintaining the required protection.
The wrapper model and equipment, current film specifications, approximate pallet volumes, load dimensions and types, and a description of the problems. Include the net film price per kilogram to compare costs.
Read next
Use the machine instructions when adjusting settings. See also our pallet-wrapper safety guide (Polish) and semi-automatic wrapper operating tips (Polish).
A film audit at your site
We can visit your site, assess the current process and propose alternative films and settings. If a different machine is justified, we will select a configuration for your loads and required output. Contact us to agree the scope and practical arrangements.
Arrange a discussion with our team ↗POLPACK ZEUS
Bukowiecka 75, Warsaw, Poland
Machine service: +48 608 689 764serwis@polpack.pl
